Custom Wetsuit in Taffeta with DTG Digital Printing

Custom Wetsuit — Taffeta with DTG Digital Printing

We build wetsuit programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Taffeta, quoted per position and per colour.
• DTF Film Printing — available on Taffeta, quoted per position and per colour.
• Pleating — available on Taffeta, quoted per position and per colour.
• Padding and Wadding — available on Taffeta, quoted per position and per colour.
• All-Over Sublimation — available on Taffeta, quoted per position and per colour.
• Reflective Printing — available on Taffeta, quoted per position and per colour.
• Distressed Finish — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — wetsuit uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — wetsuit uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — wetsuit uniforms, staff wear or resale programmes
• Corporate Offices — wetsuit uniforms, staff wear or resale programmes
• Electronics Assembly — wetsuit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so wetsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your wetsuit programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.