Custom Women's Bikinis in Power Mesh with DTG Digital Printing

Custom Women's Bikinis — Power Mesh with DTG Digital Printing

We build women's bikinis programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Power Mesh, quoted per position and per colour.
• Piece Dyeing — available on Power Mesh, quoted per position and per colour.
• Tie-Dye Wash — available on Power Mesh, quoted per position and per colour.
• Smocking — available on Power Mesh, quoted per position and per colour.
• Shirring — available on Power Mesh, quoted per position and per colour.
• Foil Printing — available on Power Mesh, quoted per position and per colour.
• Acid Wash — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — women's bikinis uniforms, staff wear or resale programmes
• Government and Municipal — women's bikinis uniforms, staff wear or resale programmes
• Sports Teams and Clubs — women's bikinis uniforms, staff wear or resale programmes
• Security Services — women's bikinis uniforms, staff wear or resale programmes
• Mining Operations — women's bikinis uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so women's bikinis batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your women's bikinis programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.