Custom Casual Dress in Pima Cotton with Foil Printing

Custom Casual Dress — Pima Cotton with Foil Printing

We build casual dress programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Pima Cotton, quoted per position and per colour.
• Custom Drawcord — available on Pima Cotton, quoted per position and per colour.
• Flat Embroidery — available on Pima Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Pima Cotton, quoted per position and per colour.
• Piping and Binding — available on Pima Cotton, quoted per position and per colour.
• Custom Button — available on Pima Cotton, quoted per position and per colour.
• Tie-Dye Wash — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — casual dress uniforms, staff wear or resale programmes
• Mining Operations — casual dress uniforms, staff wear or resale programmes
• Schools and School Districts — casual dress uniforms, staff wear or resale programmes
• Railway and Transit — casual dress uniforms, staff wear or resale programmes
• Wholesale and Distribution — casual dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so casual dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your casual dress programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.