Custom Set Dress in Tencel Lyocell with Ruching

Custom Set Dress — Tencel Lyocell with Ruching

We build set dress programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Tencel Lyocell, quoted per position and per colour.
• Ruching — available on Tencel Lyocell, quoted per position and per colour.
• Satin Printed Label — available on Tencel Lyocell, quoted per position and per colour.
• Debossing — available on Tencel Lyocell, quoted per position and per colour.
• Laser Cutting — available on Tencel Lyocell, quoted per position and per colour.
• Chain Stitch Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Piping and Binding — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — set dress uniforms, staff wear or resale programmes
• Agriculture and Farming — set dress uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — set dress uniforms, staff wear or resale programmes
• Tennis Academies — set dress uniforms, staff wear or resale programmes
• Retail Store Staff — set dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so set dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your set dress programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.