Custom Men's Shorts in Recycled Cotton with Ultrasonic Welding

Custom Men's Shorts — Recycled Cotton with Ultrasonic Welding

We build men's shorts programmes from a tech pack or a physical reference sample. This Recycled Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Recycled Cotton, quoted per position and per colour.
• Embossing — available on Recycled Cotton, quoted per position and per colour.
• Snow Wash — available on Recycled Cotton, quoted per position and per colour.
• Custom Button — available on Recycled Cotton, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Cotton, quoted per position and per colour.
• Distressed Finish — available on Recycled Cotton, quoted per position and per colour.
• Piping and Binding — available on Recycled Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kids and Toddlerwear — men's shorts uniforms, staff wear or resale programmes
• Schools and School Districts — men's shorts uniforms, staff wear or resale programmes
• Maternity and Baby Care — men's shorts uniforms, staff wear or resale programmes
• Theater and Performance — men's shorts uniforms, staff wear or resale programmes
• Golf Clubs — men's shorts uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's shorts batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your men's shorts programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.