Custom Boys' Underwear in Velvet with Flocking

Custom Boys' Underwear — Velvet with Flocking

We build boys' underwear programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Velvet, quoted per position and per colour.
• Ultrasonic Welding — available on Velvet, quoted per position and per colour.
• Rhinestone Application — available on Velvet, quoted per position and per colour.
• Garment Dyeing — available on Velvet, quoted per position and per colour.
• Piece Dyeing — available on Velvet, quoted per position and per colour.
• Piping and Binding — available on Velvet, quoted per position and per colour.
• Shirring — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — boys' underwear uniforms, staff wear or resale programmes
• Streetwear Brands — boys' underwear uniforms, staff wear or resale programmes
• Retail Store Staff — boys' underwear uniforms, staff wear or resale programmes
• Bars and Nightclubs — boys' underwear uniforms, staff wear or resale programmes
• Religious and Community — boys' underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boys' underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your boys' underwear programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.