Custom Boys' Underwear in Mulberry Silk with Shirring

Custom Boys' Underwear — Mulberry Silk with Shirring

We build boys' underwear programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Mulberry Silk, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Mulberry Silk, quoted per position and per colour.
• Hangtag and Packaging — available on Mulberry Silk, quoted per position and per colour.
• Pleating — available on Mulberry Silk, quoted per position and per colour.
• Reflective Printing — available on Mulberry Silk, quoted per position and per colour.
• Placement Printing — available on Mulberry Silk, quoted per position and per colour.
• Padding and Wadding — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — boys' underwear uniforms, staff wear or resale programmes
• Banking and Finance — boys' underwear uniforms, staff wear or resale programmes
• Cycling and Triathlon — boys' underwear uniforms, staff wear or resale programmes
• Film and TV Production — boys' underwear uniforms, staff wear or resale programmes
• Theater and Performance — boys' underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boys' underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boys' underwear programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.