Custom Denim Overalls in Wool Blend with Heat Transfer Printing

Custom Denim Overalls — Wool Blend with Heat Transfer Printing

We build denim overalls programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, heat transfer printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Wool Blend, quoted per position and per colour.
• Reflective Printing — available on Wool Blend, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Wool Blend, quoted per position and per colour.
• Care Label — available on Wool Blend, quoted per position and per colour.
• Stone Wash — available on Wool Blend, quoted per position and per colour.
• Yarn Dyeing — available on Wool Blend, quoted per position and per colour.
• Flat Embroidery — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with heat transfer printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Automotive Dealerships — denim overalls uniforms, staff wear or resale programmes
• Schools and School Districts — denim overalls uniforms, staff wear or resale programmes
• Cleaning and Janitorial — denim overalls uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — denim overalls uniforms, staff wear or resale programmes
• Bars and Nightclubs — denim overalls uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so denim overalls batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your denim overalls programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.