Custom Denim Overalls in Cotton-Poly Blend with Laser Engraving

Custom Denim Overalls — Cotton-Poly Blend with Laser Engraving

We build denim overalls programmes from a tech pack or a physical reference sample. This Cotton-Poly Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Cotton-Poly Blend, quoted per position and per colour.
• Hangtag and Packaging — available on Cotton-Poly Blend, quoted per position and per colour.
• Puff Printing — available on Cotton-Poly Blend, quoted per position and per colour.
• Piece Dyeing — available on Cotton-Poly Blend, quoted per position and per colour.
• Custom Drawcord — available on Cotton-Poly Blend, quoted per position and per colour.
• Padding and Wadding — available on Cotton-Poly Blend, quoted per position and per colour.
• Heat Transfer Printing — available on Cotton-Poly Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cotton-Poly Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — denim overalls uniforms, staff wear or resale programmes
• Agriculture and Farming — denim overalls uniforms, staff wear or resale programmes
• Surf and Swim Brands — denim overalls uniforms, staff wear or resale programmes
• Streetwear Brands — denim overalls uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — denim overalls uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so denim overalls batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your denim overalls programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.