Custom Bunting Bag in Flame-Retardant Fabric with Puff Printing

Custom Bunting Bag — Flame-Retardant Fabric with Puff Printing

We build bunting bag programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Seam Sealing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Custom Zip Puller — available on Flame-Retardant Fabric, quoted per position and per colour.
• Snow Wash — available on Flame-Retardant Fabric, quoted per position and per colour.
• Debossing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Ultrasonic Welding — available on Flame-Retardant Fabric, quoted per position and per colour.
• Smocking — available on Flame-Retardant Fabric, quoted per position and per colour.
• Laser Engraving — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Boutique and Independent Labels — bunting bag uniforms, staff wear or resale programmes
• Security Services — bunting bag uniforms, staff wear or resale programmes
• Aviation and Airlines — bunting bag uniforms, staff wear or resale programmes
• Photography Studios — bunting bag uniforms, staff wear or resale programmes
• Police and Fire Departments — bunting bag uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bunting bag batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your bunting bag programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.