Custom Romper Pajama — French Terry with Pleating
We build romper pajama programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Romper Pajama |
|---|---|
| Base fabric | French Terry |
| Decoration / finish | Pleating |
| Fabric weight | 140-160 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Embossing — available on French Terry, quoted per position and per colour.
- Quilting — available on French Terry, quoted per position and per colour.
- Enzyme Wash — available on French Terry, quoted per position and per colour.
- Custom Zip Puller — available on French Terry, quoted per position and per colour.
- Tie-Dye Wash — available on French Terry, quoted per position and per colour.
- Chain Stitch Embroidery — available on French Terry, quoted per position and per colour.
- Hangtag and Packaging — available on French Terry, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a French Terry-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Universities — romper pajama uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — romper pajama uniforms, staff wear or resale programmes
- Hospitality and Hotels — romper pajama uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — romper pajama uniforms, staff wear or resale programmes
- Promotional Marketing — romper pajama uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so romper pajama batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your romper pajama programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.






