Custom Dust Coat — Modal with Custom Drawcord
We build dust coat programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Dust Coat |
|---|---|
| Base fabric | Modal |
| Decoration / finish | Custom Drawcord |
| Fabric weight | 140-160 gsm |
| Size range | 2-12Y kids |
| Colour options | 16 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | WRAP |
What you can customise
- Seam Sealing — available on Modal, quoted per position and per colour.
- Laser Cutting — available on Modal, quoted per position and per colour.
- Rhinestone Application — available on Modal, quoted per position and per colour.
- Sequin Work — available on Modal, quoted per position and per colour.
- Reflective Printing — available on Modal, quoted per position and per colour.
- Acid Wash — available on Modal, quoted per position and per colour.
- Custom Button — available on Modal, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Modal-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with custom drawcord applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Food Processing — dust coat uniforms, staff wear or resale programmes
- Warehousing and Logistics — dust coat uniforms, staff wear or resale programmes
- Kidswear Subscription Boxes — dust coat uniforms, staff wear or resale programmes
- Pet Care and Grooming — dust coat uniforms, staff wear or resale programmes
- Security Services — dust coat uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so dust coat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your dust coat programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
