Custom T-Shirt in Twill with Snow Wash

Custom T-Shirt — Twill with Snow Wash

We build t-shirt programmes from a tech pack or a physical reference sample. This Twill version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, snow wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Twill, quoted per position and per colour.
• Custom Zip Puller — available on Twill, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Twill, quoted per position and per colour.
• Reflective Printing — available on Twill, quoted per position and per colour.
• Care Label — available on Twill, quoted per position and per colour.
• Embossing — available on Twill, quoted per position and per colour.
• Shirring — available on Twill, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Twill-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with snow wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Surf and Swim Brands — t-shirt uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — t-shirt uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — t-shirt uniforms, staff wear or resale programmes
• Schools and School Districts — t-shirt uniforms, staff wear or resale programmes
• Construction Sites — t-shirt uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so t-shirt batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your t-shirt programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.