Custom Tactical Helmet in Silk Charmeuse with All-Over Sublimation

Custom Tactical Helmet — Silk Charmeuse with All-Over Sublimation

We build tactical helmet programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Pleating — available on Silk Charmeuse, quoted per position and per colour.
• DTF Film Printing — available on Silk Charmeuse, quoted per position and per colour.
• Flat Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Custom Drawcord — available on Silk Charmeuse, quoted per position and per colour.
• Tie-Dye Wash — available on Silk Charmeuse, quoted per position and per colour.
• Heat Transfer Printing — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — tactical helmet uniforms, staff wear or resale programmes
• Running and Marathon Events — tactical helmet uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — tactical helmet uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — tactical helmet uniforms, staff wear or resale programmes
• Food Processing — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical helmet programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.