Custom Tactical Helmet in Eyelet with Padding and Wadding

Custom Tactical Helmet — Eyelet with Padding and Wadding

We build tactical helmet programmes from a tech pack or a physical reference sample. This Eyelet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Eyelet, quoted per position and per colour.
• Rhinestone Application — available on Eyelet, quoted per position and per colour.
• Yarn Dyeing — available on Eyelet, quoted per position and per colour.
• Embossing — available on Eyelet, quoted per position and per colour.
• All-Over Sublimation — available on Eyelet, quoted per position and per colour.
• Pleating — available on Eyelet, quoted per position and per colour.
• Woven Label — available on Eyelet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Eyelet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — tactical helmet uniforms, staff wear or resale programmes
• Bars and Nightclubs — tactical helmet uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — tactical helmet uniforms, staff wear or resale programmes
• Wedding and Bridal — tactical helmet uniforms, staff wear or resale programmes
• Esports and Gaming — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your tactical helmet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.