Custom Theatrical Costume in Power Mesh with Ribbed Cuff and Hem

Custom Theatrical Costume — Power Mesh with Ribbed Cuff and Hem

We build theatrical costume programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Power Mesh, quoted per position and per colour.
• Contrast Stitching — available on Power Mesh, quoted per position and per colour.
• Quilting — available on Power Mesh, quoted per position and per colour.
• Embossing — available on Power Mesh, quoted per position and per colour.
• Sequin Work — available on Power Mesh, quoted per position and per colour.
• Reflective Printing — available on Power Mesh, quoted per position and per colour.
• Bonding Construction — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Agriculture and Farming — theatrical costume uniforms, staff wear or resale programmes
• Laboratories and Pharma — theatrical costume uniforms, staff wear or resale programmes
• Retail Store Staff — theatrical costume uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — theatrical costume uniforms, staff wear or resale programmes
• Surf and Swim Brands — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your theatrical costume programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.