Custom Other Sun Cap in Pima Cotton with Bonding Construction

Custom Other Sun Cap — Pima Cotton with Bonding Construction

We build other sun cap programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Pima Cotton, quoted per position and per colour.
• Acid Wash — available on Pima Cotton, quoted per position and per colour.
• Custom Drawcord — available on Pima Cotton, quoted per position and per colour.
• Puff Printing — available on Pima Cotton, quoted per position and per colour.
• Beading and Embroidery — available on Pima Cotton, quoted per position and per colour.
• Dye-Sublimation Printing — available on Pima Cotton, quoted per position and per colour.
• Piping and Binding — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — other sun cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — other sun cap uniforms, staff wear or resale programmes
• Military and Tactical — other sun cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — other sun cap uniforms, staff wear or resale programmes
• Banking and Finance — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other sun cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.