Custom Bandana, Headband & Cravat in Velvet with Foil Printing

Custom Bandana, Headband & Cravat — Velvet with Foil Printing

We build bandana, headband & cravat programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Velvet, quoted per position and per colour.
• DTG Digital Printing — available on Velvet, quoted per position and per colour.
• Applique Embroidery — available on Velvet, quoted per position and per colour.
• Shirring — available on Velvet, quoted per position and per colour.
• Sequin Work — available on Velvet, quoted per position and per colour.
• All-Over Sublimation — available on Velvet, quoted per position and per colour.
• Garment Dyeing — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — bandana, headband & cravat uniforms, staff wear or resale programmes
• Warehousing and Logistics — bandana, headband & cravat uniforms, staff wear or resale programmes
• Sports Teams and Clubs — bandana, headband & cravat uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — bandana, headband & cravat uniforms, staff wear or resale programmes
• Government and Municipal — bandana, headband & cravat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bandana, headband & cravat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your bandana, headband & cravat programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.