Maxi Dress with Balloon Sleeve and Tiered Ruffle Skirt in Power Mesh

Maxi Dress with Balloon Sleeve and Tiered Ruffle Skirt in Power Mesh

This Maxi Dress with Balloon Sleeve and Tiered Ruffle Skirt in Power Mesh is developed for brands that need one dress to stay identical across seasons, colourways and reorders. The specification below — Power Mesh body, Scoop Neck neckline, balloon sleeve and a knee length hem — is written into the tech pack before sampling starts, so the approved sample and the bulk shipment are the same garment.

Built in Power Mesh, the cloth behaves like this: selected for handle, drape and wash stability in repeat production. We confirm the fabric lot, run lab dips for your shade and keep a reference swatch against every future order, which is what stops the drift most private-label programmes suffer after the second reorder.

Design Details

• Silhouette — Drop Waist cut, balanced for movement and for how the dress sits when the wearer is seated.
• Neckline — Scoop Neck, finished clean on the inside so it holds its line after washing.
• Sleeve — Balloon Sleeve, graded across the full size set so armhole depth stays proportional.
• Detail — Tiered Ruffle Skirt, placed to specification and costed per position.
• Length — Knee Length, adjustable in 2 cm steps from the base spec.
• Colourway — Soft Black, Pantone TCX matched with lab dips before cutting.

Specification

Fabric Notes

We source Power Mesh against your price target, then confirm weight, shrinkage and hand feel before a metre is cut. Because the bulk lot is reserved at sampling stage, the approved sample reflects what the finished shipment will feel like — not a substitute cloth. Wash-test results for shrinkage and colour fastness are recorded on the first bulk lot and kept as the reference for reorders.

Size & Fit Guide

Measurements below are garment measurements in centimetres with standard ease for knee length. Send us your own block and we grade to it, including height-adjusted lengths and regional size conversions for EU, UK and US charts.

Fit notes: the Drop Waist holds its shape best with 5% elastane in the shell; for maxi dress we recommend a size-set fit session before grading, so the waist placement sits correctly on the shortest and tallest sizes in the run.

Production Process

1. Tech pack review and fabric confirmation against your target price
2. Lab dips for Soft Black plus trims and hardware sourced to match
3. Pattern making from your block, then grading across the size set
4. First prototype in Power Mesh with the Tiered Ruffle Skirt detail applied
5. Fit session, revision, then a pre-production sample in bulk fabric
6. Bulk cutting with marker efficiency controlled to limit shade variation
7. All-Over Sublimation and finishing under in-line inspection
8. Final AQL 2.5 inspection, pressing and packing to your barcode specification

Styling & Occasions

Built for Destination Wedding — crease-resistant cloth for long-haul travel and humidity. Typical customer profiles for this specification:

• Boutique labels building a signature dress silhouette that reorders each season
• Bridal-party and occasion programmes requiring matched shades across sizes
• Resort and cruise collections where crease recovery matters more than weight
• Retail chains covering a core colour plus two seasonal shades

Styling: wear it alone with flat sandals for day, or with a structured layer and heels for evening. The maxi dress reads casual or formal depending on the accessories, which is why it sits well in a small capsule range.

Quality Control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so maxi dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

Customisation Options

• Custom Button — available on Power Mesh, quoted per position and per colour.
• Lace Trim Application — available on Power Mesh, quoted per position and per colour.
• Stone Wash — available on Power Mesh, quoted per position and per colour.
• Ultrasonic Welding — available on Power Mesh, quoted per position and per colour.
• Placement Printing — available on Power Mesh, quoted per position and per colour.
• DTG Digital Printing — available on Power Mesh, quoted per position and per colour.

FAQ

What files do you need for prints and embroidery?

Vector artwork (AI, EPS, PDF) gives the cleanest result. For raster artwork please supply 300 dpi at final print size. Embroidery is digitised in-house and we return a sew-out photo for approval.

How long does sampling take?

A first prototype in Power Mesh is typically ready 10 working days after the tech pack is confirmed. Revisions add roughly 3 days each, and we send fit photos at every stage.

Can you match my existing size chart?

We frequently work from a client's own block. Send your grade rules and measurements and we grade to them, then produce a size-set sample for confirmation before cutting bulk.

What is the minimum order quantity?

This dress programme starts at 150 pieces per style and colourway. Sizes can be split across a size set, and for a first order we can often mix colourways so you can test demand before committing to one shade.

Which compliance documents can you provide?

We can arrange GOTS documentation and third-party test reports for the relevant market, including REACH and CPSIA declarations when needed.

Start Your Order

Send us your tech pack or a reference photo — we will come back with fabric options, a costed sample plan and a realistic production calendar.