Custom Jumpsuit in Jersey Knit with Applique Embroidery

Custom Jumpsuit — Jersey Knit with Applique Embroidery

We build jumpsuit programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Jersey Knit, quoted per position and per colour.
• Bonding Construction — available on Jersey Knit, quoted per position and per colour.
• DTG Digital Printing — available on Jersey Knit, quoted per position and per colour.
• Snow Wash — available on Jersey Knit, quoted per position and per colour.
• Pantone Color Matching — available on Jersey Knit, quoted per position and per colour.
• Heat Transfer Printing — available on Jersey Knit, quoted per position and per colour.
• Laser Cutting — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — jumpsuit uniforms, staff wear or resale programmes
• Corporate Merch Programs — jumpsuit uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — jumpsuit uniforms, staff wear or resale programmes
• Promotional Marketing — jumpsuit uniforms, staff wear or resale programmes
• Film and TV Production — jumpsuit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so jumpsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your jumpsuit programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.