Custom Maternity Dress in Rib Knit with Ultrasonic Welding

Custom Maternity Dress — Rib Knit with Ultrasonic Welding

We build maternity dress programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Rib Knit, quoted per position and per colour.
• Acid Wash — available on Rib Knit, quoted per position and per colour.
• Ultrasonic Welding — available on Rib Knit, quoted per position and per colour.
• Chain Stitch Embroidery — available on Rib Knit, quoted per position and per colour.
• Garment Dyeing — available on Rib Knit, quoted per position and per colour.
• Beading and Embroidery — available on Rib Knit, quoted per position and per colour.
• Quilting — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — maternity dress uniforms, staff wear or resale programmes
• Film and TV Production — maternity dress uniforms, staff wear or resale programmes
• Dance and Ballet Schools — maternity dress uniforms, staff wear or resale programmes
• Maternity and Baby Care — maternity dress uniforms, staff wear or resale programmes
• Photography Studios — maternity dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so maternity dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your maternity dress programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.