Custom Theatrical Costume in Lambswool with Piping and Binding

Custom Theatrical Costume — Lambswool with Piping and Binding

We build theatrical costume programmes from a tech pack or a physical reference sample. This Lambswool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Lambswool, quoted per position and per colour.
• All-Over Sublimation — available on Lambswool, quoted per position and per colour.
• Smocking — available on Lambswool, quoted per position and per colour.
• Rhinestone Application — available on Lambswool, quoted per position and per colour.
• Padding and Wadding — available on Lambswool, quoted per position and per colour.
• Laser Cutting — available on Lambswool, quoted per position and per colour.
• Yarn Dyeing — available on Lambswool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lambswool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Outdoor and Hiking — theatrical costume uniforms, staff wear or resale programmes
• Automotive Dealerships — theatrical costume uniforms, staff wear or resale programmes
• Real Estate Agencies — theatrical costume uniforms, staff wear or resale programmes
• Streetwear Brands — theatrical costume uniforms, staff wear or resale programmes
• Nonprofit Organizations — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your theatrical costume programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.