Custom Theatrical Costume in Anti-Static Fabric with Pleating

Custom Theatrical Costume — Anti-Static Fabric with Pleating

We build theatrical costume programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Anti-Static Fabric, quoted per position and per colour.
• Pantone Color Matching — available on Anti-Static Fabric, quoted per position and per colour.
• Tie-Dye Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Chenille Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Acid Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Seam Sealing — available on Anti-Static Fabric, quoted per position and per colour.
• Sequin Work — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pleating applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — theatrical costume uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — theatrical costume uniforms, staff wear or resale programmes
• Event Management — theatrical costume uniforms, staff wear or resale programmes
• Streetwear Brands — theatrical costume uniforms, staff wear or resale programmes
• Police and Fire Departments — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your theatrical costume programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.