Custom Theatrical Costume in Brushed Fleece with Tonal Embroidery

Custom Theatrical Costume — Brushed Fleece with Tonal Embroidery

We build theatrical costume programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Brushed Fleece, quoted per position and per colour.
• Shirring — available on Brushed Fleece, quoted per position and per colour.
• DTF Film Printing — available on Brushed Fleece, quoted per position and per colour.
• Contrast Stitching — available on Brushed Fleece, quoted per position and per colour.
• All-Over Sublimation — available on Brushed Fleece, quoted per position and per colour.
• Piping and Binding — available on Brushed Fleece, quoted per position and per colour.
• Padding and Wadding — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — theatrical costume uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — theatrical costume uniforms, staff wear or resale programmes
• Photography Studios — theatrical costume uniforms, staff wear or resale programmes
• Fashion Brands and Labels — theatrical costume uniforms, staff wear or resale programmes
• Construction Sites — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your theatrical costume programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.