Custom Uniform — Flannel with Care Label
We build uniform programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, care label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Uniform |
|---|---|
| Base fabric | Flannel |
| Decoration / finish | Care Label |
| Fabric weight | 340-400 gsm |
| Size range | 0-24M baby |
| Colour options | 8 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | GOTS |
What you can customise
- Flocking — available on Flannel, quoted per position and per colour.
- Pleating — available on Flannel, quoted per position and per colour.
- Acid Wash — available on Flannel, quoted per position and per colour.
- Dye-Sublimation Printing — available on Flannel, quoted per position and per colour.
- All-Over Sublimation — available on Flannel, quoted per position and per colour.
- Padding and Wadding — available on Flannel, quoted per position and per colour.
- Hangtag and Packaging — available on Flannel, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Flannel-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with care label applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Film and TV Production — uniform uniforms, staff wear or resale programmes
- Surf and Swim Brands — uniform uniforms, staff wear or resale programmes
- Esports and Gaming — uniform uniforms, staff wear or resale programmes
- Restaurants and Cafes — uniform uniforms, staff wear or resale programmes
- Veterinary Clinics — uniform uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so uniform batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your uniform programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
