Custom Prom Dresses in Recycled Polyester (rPET) with Yarn Dyeing

Custom Prom Dresses — Recycled Polyester (rPET) with Yarn Dyeing

We build prom dresses programmes from a tech pack or a physical reference sample. This Recycled Polyester (rPET) version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Recycled Polyester (rPET), quoted per position and per colour.
• Placement Printing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Contrast Stitching — available on Recycled Polyester (rPET), quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Polyester (rPET), quoted per position and per colour.
• Debossing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Laser Cutting — available on Recycled Polyester (rPET), quoted per position and per colour.
• Embossing — available on Recycled Polyester (rPET), quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Polyester (rPET)-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Workwear and Industrial — prom dresses uniforms, staff wear or resale programmes
• Surf and Swim Brands — prom dresses uniforms, staff wear or resale programmes
• Pet Care and Grooming — prom dresses uniforms, staff wear or resale programmes
• Sports Teams and Clubs — prom dresses uniforms, staff wear or resale programmes
• Government and Municipal — prom dresses uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so prom dresses batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your prom dresses programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.