Custom Disposable Cap in Quick-Dry Polyester with Reflective Printing

Custom Disposable Cap — Quick-Dry Polyester with Reflective Printing

We build disposable cap programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Quick-Dry Polyester, quoted per position and per colour.
• Woven Label — available on Quick-Dry Polyester, quoted per position and per colour.
• Heat Transfer Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Laser Cutting — available on Quick-Dry Polyester, quoted per position and per colour.
• Smocking — available on Quick-Dry Polyester, quoted per position and per colour.
• Foil Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Care Label — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — disposable cap uniforms, staff wear or resale programmes
• Tennis Academies — disposable cap uniforms, staff wear or resale programmes
• Spas and Salons — disposable cap uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — disposable cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your disposable cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.