Custom Disposable Cap in French Linen with Embossing

Custom Disposable Cap — French Linen with Embossing

We build disposable cap programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on French Linen, quoted per position and per colour.
• DTG Digital Printing — available on French Linen, quoted per position and per colour.
• All-Over Sublimation — available on French Linen, quoted per position and per colour.
• Foil Printing — available on French Linen, quoted per position and per colour.
• Laser Engraving — available on French Linen, quoted per position and per colour.
• Flocking — available on French Linen, quoted per position and per colour.
• Embossing — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — disposable cap uniforms, staff wear or resale programmes
• Automotive Dealerships — disposable cap uniforms, staff wear or resale programmes
• Promotional Marketing — disposable cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — disposable cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your disposable cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.