Custom Disposable Cap in French Linen with Pleating

Custom Disposable Cap — French Linen with Pleating

We build disposable cap programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on French Linen, quoted per position and per colour.
• Tie-Dye Wash — available on French Linen, quoted per position and per colour.
• Embossing — available on French Linen, quoted per position and per colour.
• Padding and Wadding — available on French Linen, quoted per position and per colour.
• Woven Label — available on French Linen, quoted per position and per colour.
• Applique Embroidery — available on French Linen, quoted per position and per colour.
• Distressed Finish — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pleating applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — disposable cap uniforms, staff wear or resale programmes
• Esports and Gaming — disposable cap uniforms, staff wear or resale programmes
• Workwear and Industrial — disposable cap uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — disposable cap uniforms, staff wear or resale programmes
• Military and Tactical — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your disposable cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.