Custom Disposable Cap in Lace with Bonding Construction

Custom Disposable Cap — Lace with Bonding Construction

We build disposable cap programmes from a tech pack or a physical reference sample. This Lace version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Lace, quoted per position and per colour.
• Distressed Finish — available on Lace, quoted per position and per colour.
• Foil Printing — available on Lace, quoted per position and per colour.
• Reflective Printing — available on Lace, quoted per position and per colour.
• Tonal Embroidery — available on Lace, quoted per position and per colour.
• Stone Wash — available on Lace, quoted per position and per colour.
• Ruching — available on Lace, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lace-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Real Estate Agencies — disposable cap uniforms, staff wear or resale programmes
• Pet Care and Grooming — disposable cap uniforms, staff wear or resale programmes
• Golf Clubs — disposable cap uniforms, staff wear or resale programmes
• Manufacturing Plants — disposable cap uniforms, staff wear or resale programmes
• Religious and Community — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your disposable cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.