Custom Other Hats & Caps in Faux Leather PU with Yarn Dyeing

Custom Other Hats & Caps — Faux Leather PU with Yarn Dyeing

We build other hats & caps programmes from a tech pack or a physical reference sample. This Faux Leather PU version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Faux Leather PU, quoted per position and per colour.
• DTF Film Printing — available on Faux Leather PU, quoted per position and per colour.
• Reflective Printing — available on Faux Leather PU, quoted per position and per colour.
• Tonal Embroidery — available on Faux Leather PU, quoted per position and per colour.
• Hangtag and Packaging — available on Faux Leather PU, quoted per position and per colour.
• Garment Dyeing — available on Faux Leather PU, quoted per position and per colour.
• Custom Button — available on Faux Leather PU, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Leather PU-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — other hats & caps uniforms, staff wear or resale programmes
• Theater and Performance — other hats & caps uniforms, staff wear or resale programmes
• Manufacturing Plants — other hats & caps uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — other hats & caps uniforms, staff wear or resale programmes
• Event Management — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other hats & caps programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.