Custom Other Hats & Caps in French Linen with Sequin Work

Custom Other Hats & Caps — French Linen with Sequin Work

We build other hats & caps programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, sequin work and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on French Linen, quoted per position and per colour.
• 3D Puff Embroidery — available on French Linen, quoted per position and per colour.
• DTG Digital Printing — available on French Linen, quoted per position and per colour.
• Stone Wash — available on French Linen, quoted per position and per colour.
• Garment Dyeing — available on French Linen, quoted per position and per colour.
• Custom Zip Puller — available on French Linen, quoted per position and per colour.
• Embossing — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with sequin work applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — other hats & caps uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — other hats & caps uniforms, staff wear or resale programmes
• Corporate Merch Programs — other hats & caps uniforms, staff wear or resale programmes
• Automotive Dealerships — other hats & caps uniforms, staff wear or resale programmes
• Universities — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other hats & caps programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.