Custom Bandana, Headband & Cravat in Ring-Spun Cotton with Woven Label

Custom Bandana, Headband & Cravat — Ring-Spun Cotton with Woven Label

We build bandana, headband & cravat programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, woven label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Ring-Spun Cotton, quoted per position and per colour.
• Seam Sealing — available on Ring-Spun Cotton, quoted per position and per colour.
• Woven Label — available on Ring-Spun Cotton, quoted per position and per colour.
• Shirring — available on Ring-Spun Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Ring-Spun Cotton, quoted per position and per colour.
• Foil Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Laser Cutting — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with woven label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — bandana, headband & cravat uniforms, staff wear or resale programmes
• Music Bands and Touring — bandana, headband & cravat uniforms, staff wear or resale programmes
• Boutique and Independent Labels — bandana, headband & cravat uniforms, staff wear or resale programmes
• Cycling and Triathlon — bandana, headband & cravat uniforms, staff wear or resale programmes
• Maternity and Baby Care — bandana, headband & cravat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bandana, headband & cravat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your bandana, headband & cravat programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.