Custom Bandana, Headband & Cravat in Waffle Knit with Foil Printing

Custom Bandana, Headband & Cravat — Waffle Knit with Foil Printing

We build bandana, headband & cravat programmes from a tech pack or a physical reference sample. This Waffle Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pleating — available on Waffle Knit, quoted per position and per colour.
• Pantone Color Matching — available on Waffle Knit, quoted per position and per colour.
• Acid Wash — available on Waffle Knit, quoted per position and per colour.
• Piece Dyeing — available on Waffle Knit, quoted per position and per colour.
• DTG Digital Printing — available on Waffle Knit, quoted per position and per colour.
• Ultrasonic Welding — available on Waffle Knit, quoted per position and per colour.
• Seam Sealing — available on Waffle Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Waffle Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — bandana, headband & cravat uniforms, staff wear or resale programmes
• Outdoor and Hiking — bandana, headband & cravat uniforms, staff wear or resale programmes
• Laboratories and Pharma — bandana, headband & cravat uniforms, staff wear or resale programmes
• Corporate Merch Programs — bandana, headband & cravat uniforms, staff wear or resale programmes
• Workwear and Industrial — bandana, headband & cravat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bandana, headband & cravat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your bandana, headband & cravat programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.