Custom Scarf in Cupro with Ultrasonic Welding

Custom Scarf — Cupro with Ultrasonic Welding

We build scarf programmes from a tech pack or a physical reference sample. This Cupro version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Cupro, quoted per position and per colour.
• Screen Printing — available on Cupro, quoted per position and per colour.
• Piece Dyeing — available on Cupro, quoted per position and per colour.
• Heat Transfer Printing — available on Cupro, quoted per position and per colour.
• Woven Label — available on Cupro, quoted per position and per colour.
• Piping and Binding — available on Cupro, quoted per position and per colour.
• Seam Sealing — available on Cupro, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cupro-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — scarf uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — scarf uniforms, staff wear or resale programmes
• Agriculture and Farming — scarf uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — scarf uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — scarf uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so scarf batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your scarf programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.