Custom Warm Set in Anti-Static Fabric with Ultrasonic Welding

Custom Warm Set — Anti-Static Fabric with Ultrasonic Welding

We build warm set programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Satin Printed Label — available on Anti-Static Fabric, quoted per position and per colour.
• Sequin Work — available on Anti-Static Fabric, quoted per position and per colour.
• Beading and Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Acid Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Applique Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Padding and Wadding — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — warm set uniforms, staff wear or resale programmes
• Golf Clubs — warm set uniforms, staff wear or resale programmes
• Boutique and Independent Labels — warm set uniforms, staff wear or resale programmes
• Beauty and Cosmetics — warm set uniforms, staff wear or resale programmes
• Outdoor and Hiking — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.