Custom Baseball Cap in Selvedge Denim with Placement Printing

Custom Baseball Cap — Selvedge Denim with Placement Printing

We build baseball cap programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Selvedge Denim, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Selvedge Denim, quoted per position and per colour.
• Embossing — available on Selvedge Denim, quoted per position and per colour.
• Tie-Dye Wash — available on Selvedge Denim, quoted per position and per colour.
• Piece Dyeing — available on Selvedge Denim, quoted per position and per colour.
• Chain Stitch Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Smocking — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airlines and Cruise Lines — baseball cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — baseball cap uniforms, staff wear or resale programmes
• Universities — baseball cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — baseball cap uniforms, staff wear or resale programmes
• Bars and Nightclubs — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your baseball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.