Custom Baseball Cap — Toyo Straw with Ultrasonic Welding
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Toyo Straw with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | 7-panel |
| Closure | snapback closure |
| Material | Toyo Straw |
| Construction / finish | Ultrasonic Welding |
| Colour options | 16 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 300 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; REACH nickel-release test for metal findings |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Screen Printing — available on Toyo Straw, quoted per position and per colour.
- Intarsia Knit — available on Toyo Straw, quoted per position and per colour.
- Rubber Coating — available on Toyo Straw, quoted per position and per colour.
- Shapeable Edge — available on Toyo Straw, quoted per position and per colour.
- Metal Buckle Strap — available on Toyo Straw, quoted per position and per colour.
- Ultrasonic Welding — available on Toyo Straw, quoted per position and per colour.
- Anti-UV Finish — available on Toyo Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Toyo Straw
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
Start your baseball cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
