Custom Cycling & Mountaineering Cap in Selvedge Denim with All-Over Sublimation

Custom Cycling & Mountaineering Cap — Selvedge Denim with All-Over Sublimation

We build cycling & mountaineering cap programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Selvedge Denim, quoted per position and per colour.
• DTF Film Printing — available on Selvedge Denim, quoted per position and per colour.
• Ruching — available on Selvedge Denim, quoted per position and per colour.
• Piping and Binding — available on Selvedge Denim, quoted per position and per colour.
• Yarn Dyeing — available on Selvedge Denim, quoted per position and per colour.
• Satin Printed Label — available on Selvedge Denim, quoted per position and per colour.
• Distressed Finish — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Construction Sites — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Outdoor and Hiking — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — cycling & mountaineering cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cycling & mountaineering cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your cycling & mountaineering cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.