Custom Softball Cap in Jersey Knit with Stone Wash

Custom Softball Cap — Jersey Knit with Stone Wash

We build softball cap programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Jersey Knit, quoted per position and per colour.
• Care Label — available on Jersey Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Jersey Knit, quoted per position and per colour.
• Chenille Embroidery — available on Jersey Knit, quoted per position and per colour.
• Acid Wash — available on Jersey Knit, quoted per position and per colour.
• Debossing — available on Jersey Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — softball cap uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — softball cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — softball cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — softball cap uniforms, staff wear or resale programmes
• Agriculture and Farming — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your softball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.