Custom Softball Cap in Wool Blend with Screen Printing

Custom Softball Cap — Wool Blend with Screen Printing

We build softball cap programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Wool Blend, quoted per position and per colour.
• Applique Embroidery — available on Wool Blend, quoted per position and per colour.
• Dye-Sublimation Printing — available on Wool Blend, quoted per position and per colour.
• Flat Embroidery — available on Wool Blend, quoted per position and per colour.
• Flocking — available on Wool Blend, quoted per position and per colour.
• 3D Puff Embroidery — available on Wool Blend, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Retail Store Staff — softball cap uniforms, staff wear or resale programmes
• Construction Sites — softball cap uniforms, staff wear or resale programmes
• Golf Clubs — softball cap uniforms, staff wear or resale programmes
• Tennis Academies — softball cap uniforms, staff wear or resale programmes
• Boutique and Independent Labels — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your softball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.