Custom Softball Cap in Merino Wool with DTF Film Printing

Custom Softball Cap — Merino Wool with DTF Film Printing

We build softball cap programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Foil Printing — available on Merino Wool, quoted per position and per colour.
• Bonding Construction — available on Merino Wool, quoted per position and per colour.
• Hangtag and Packaging — available on Merino Wool, quoted per position and per colour.
• Flat Embroidery — available on Merino Wool, quoted per position and per colour.
• Heat Transfer Printing — available on Merino Wool, quoted per position and per colour.
• Tie-Dye Wash — available on Merino Wool, quoted per position and per colour.
• Custom Zip Puller — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kids and Toddlerwear — softball cap uniforms, staff wear or resale programmes
• Military and Tactical — softball cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — softball cap uniforms, staff wear or resale programmes
• Workwear and Industrial — softball cap uniforms, staff wear or resale programmes
• Automotive Dealerships — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your softball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.