Custom Softball Cap in Bamboo Viscose with Ultrasonic Welding

Custom Softball Cap — Bamboo Viscose with Ultrasonic Welding

We build softball cap programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Bamboo Viscose, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Bamboo Viscose, quoted per position and per colour.
• Laser Cutting — available on Bamboo Viscose, quoted per position and per colour.
• Chenille Embroidery — available on Bamboo Viscose, quoted per position and per colour.
• Placement Printing — available on Bamboo Viscose, quoted per position and per colour.
• Woven Label — available on Bamboo Viscose, quoted per position and per colour.
• DTG Digital Printing — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — softball cap uniforms, staff wear or resale programmes
• Veterinary Clinics — softball cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — softball cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — softball cap uniforms, staff wear or resale programmes
• Automotive Dealerships — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your softball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.