Custom Softball Cap in Spandex with Bonding Construction

Custom Softball Cap — Spandex with Bonding Construction

We build softball cap programmes from a tech pack or a physical reference sample. This Spandex version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Spandex, quoted per position and per colour.
• Ultrasonic Welding — available on Spandex, quoted per position and per colour.
• Placement Printing — available on Spandex, quoted per position and per colour.
• Flocking — available on Spandex, quoted per position and per colour.
• Seam Sealing — available on Spandex, quoted per position and per colour.
• Snow Wash — available on Spandex, quoted per position and per colour.
• Contrast Stitching — available on Spandex, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Spandex-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — softball cap uniforms, staff wear or resale programmes
• Banking and Finance — softball cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — softball cap uniforms, staff wear or resale programmes
• Railway and Transit — softball cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your softball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.