Custom Softball Cap in Moisture-Wicking Knit with Distressed Finish

Custom Softball Cap — Moisture-Wicking Knit with Distressed Finish

We build softball cap programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Moisture-Wicking Knit, quoted per position and per colour.
• Seam Sealing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Dye-Sublimation Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Custom Drawcord — available on Moisture-Wicking Knit, quoted per position and per colour.
• Sequin Work — available on Moisture-Wicking Knit, quoted per position and per colour.
• DTG Digital Printing — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — softball cap uniforms, staff wear or resale programmes
• Corporate Offices — softball cap uniforms, staff wear or resale programmes
• Promotional Marketing — softball cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — softball cap uniforms, staff wear or resale programmes
• Mining Operations — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your softball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.