Custom Softball Cap in Brushed Fleece with Snow Wash

Custom Softball Cap — Brushed Fleece with Snow Wash

We build softball cap programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, snow wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Brushed Fleece, quoted per position and per colour.
• Flocking — available on Brushed Fleece, quoted per position and per colour.
• Custom Button — available on Brushed Fleece, quoted per position and per colour.
• Satin Printed Label — available on Brushed Fleece, quoted per position and per colour.
• 3D Puff Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Enzyme Wash — available on Brushed Fleece, quoted per position and per colour.
• Contrast Stitching — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with snow wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — softball cap uniforms, staff wear or resale programmes
• Corporate Merch Programs — softball cap uniforms, staff wear or resale programmes
• Warehousing and Logistics — softball cap uniforms, staff wear or resale programmes
• Photography Studios — softball cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your softball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.