Custom Softball Cap in Brushed Fleece with Screen Printing

Custom Softball Cap — Brushed Fleece with Screen Printing

We build softball cap programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Brushed Fleece, quoted per position and per colour.
• Flat Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Garment Dyeing — available on Brushed Fleece, quoted per position and per colour.
• Woven Label — available on Brushed Fleece, quoted per position and per colour.
• Flocking — available on Brushed Fleece, quoted per position and per colour.
• Acid Wash — available on Brushed Fleece, quoted per position and per colour.
• Enzyme Wash — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cycling and Triathlon — softball cap uniforms, staff wear or resale programmes
• Music Bands and Touring — softball cap uniforms, staff wear or resale programmes
• Streetwear Brands — softball cap uniforms, staff wear or resale programmes
• Military and Tactical — softball cap uniforms, staff wear or resale programmes
• Film and TV Production — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your softball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.