Custom Boonie in Corduroy with Screen Printing

Custom Boonie — Corduroy with Screen Printing

We build boonie programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on Corduroy, quoted per position and per colour.
• Chain Stitch Embroidery — available on Corduroy, quoted per position and per colour.
• Sequin Work — available on Corduroy, quoted per position and per colour.
• Embossing — available on Corduroy, quoted per position and per colour.
• Debossing — available on Corduroy, quoted per position and per colour.
• Piece Dyeing — available on Corduroy, quoted per position and per colour.
• Ultrasonic Welding — available on Corduroy, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Corduroy-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — boonie uniforms, staff wear or resale programmes
• Pet Care and Grooming — boonie uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — boonie uniforms, staff wear or resale programmes
• Beauty and Cosmetics — boonie uniforms, staff wear or resale programmes
• Dance and Ballet Schools — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your boonie programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.