Custom Hat Bucket in Viscose with Custom Drawcord

Custom Hat Bucket — Viscose with Custom Drawcord

We build hat bucket programmes from a tech pack or a physical reference sample. This Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Viscose, quoted per position and per colour.
• Sequin Work — available on Viscose, quoted per position and per colour.
• Ultrasonic Welding — available on Viscose, quoted per position and per colour.
• Beading and Embroidery — available on Viscose, quoted per position and per colour.
• Enzyme Wash — available on Viscose, quoted per position and per colour.
• DTG Digital Printing — available on Viscose, quoted per position and per colour.
• Snow Wash — available on Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — hat bucket uniforms, staff wear or resale programmes
• Film and TV Production — hat bucket uniforms, staff wear or resale programmes
• Boutique and Independent Labels — hat bucket uniforms, staff wear or resale programmes
• Construction Sites — hat bucket uniforms, staff wear or resale programmes
• Security Services — hat bucket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat bucket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your hat bucket programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.