Custom Hat Straw — Rib Knit with Smocking
We build hat straw programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, smocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Hat Straw |
|---|---|
| Base fabric | Rib Knit |
| Decoration / finish | Smocking |
| Fabric weight | 220-260 gsm |
| Size range | 2-12Y kids |
| Colour options | 24 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | GOTS |
What you can customise
- DTG Digital Printing — available on Rib Knit, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Rib Knit, quoted per position and per colour.
- Ribbed Cuff and Hem — available on Rib Knit, quoted per position and per colour.
- Pantone Color Matching — available on Rib Knit, quoted per position and per colour.
- Ultrasonic Welding — available on Rib Knit, quoted per position and per colour.
- Yarn Dyeing — available on Rib Knit, quoted per position and per colour.
- Garment Dyeing — available on Rib Knit, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rib Knit-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with smocking applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Electronics Assembly — hat straw uniforms, staff wear or resale programmes
- Corporate Offices — hat straw uniforms, staff wear or resale programmes
- Retail Store Staff — hat straw uniforms, staff wear or resale programmes
- Boutique and Independent Labels — hat straw uniforms, staff wear or resale programmes
- Hospitality and Hotels — hat straw uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat straw batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your hat straw programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
